Landing zones and load/unload technology

Landing zones and load/unload technology

A read/write head from a circa-1998 Fujitsu 3.5-inch hard disk. The area pictured is approximately 2.0 mm x 3.0mm.

Microphotograph of an older generation hard disk head and slider (1990s). The size of the front face (which is the "trailing face" of the slider) is about 0.3 mm × 1.0 mm. It is the location of the actual head (magnetic sensors). The non-visible bottom face of the slider is about 1.0 mm × 1.25 mm (so-called "nano" size) and faces the platter. It contains the lithographically micro-machined air bearing surface (ABS) that allows the slider to fly in a highly controlled fashion. One functional part of the head is the round, orange structure visible in the middle—the lithographically defined copper coil of the write transducer. Also note the electric connections by wires bonded to gold-plated pads.

During normal operation heads in HDDs fly above the data recorded on the disks. Modern HDDs prevent power interruptions or other malfunctions from landing its heads in the data zone by either physically moving (parking) the heads to a special landing zone on the platters that is not used for data storage, or by physically locking the heads in a suspended (unloaded) position raised off the platters. Some early PC HDDs did not park the heads automatically when power was prematurely disconnected and the heads would land on data. In some other early units the user manually parked the heads by running a program to park the HDD's heads.

[edit] Landing zones

A landing zone is an area of the platter usually near its inner diameter (ID), where no data are stored. This area is called the Contact Start/Stop (CSS) zone. Disks are designed such that either a spring or, more recently, rotational inertia in the platters is used to park the heads in the case of unexpected power loss. In this case, the spindle motor temporarily acts as a generator, providing power to the actuator.
Spring tension from the head mounting constantly pushes the heads towards the platter. While the disk is spinning, the heads are supported by an air bearing and experience no physical contact or wear. In CSS drives the sliders carrying the head sensors (often also just called heads) are designed to survive a number of landings and takeoffs from the media surface, though wear and tear on these microscopic components eventually takes its toll. Most manufacturers design the sliders to survive 50,000 contact cycles before the chance of damage on startup rises above 50%. However, the decay rate is not linear: when a disk is younger and has had fewer start-stop cycles, it has a better chance of surviving the next startup than an older, higher-mileage disk (as the head literally drags along the disk's surface until the air bearing is established). For example, the Seagate Barracuda 7200.10 series of desktop hard disks are rated to 50,000 start-stop cycles, in other words no failures attributed to the head-platter interface were seen before at least 50,000 start-stop cycles during testing.^[85]